Tire Strip Cutting and Dicing Machine – 1-2 T/H Hydraulic Rubber Block Cutter for Scrap Tire Recycling
2.3KW low-power bead separator recovers intact steel loops, compact stable build for crumb rubber production lines.
3.Heavy-duty tire debeader achieves clean rubber-steel separation for tire shredding pre-treatment.
4.Energy-saving hydraulic tire wire remover offers high output, sturdy frame and low-cost simple maintenance.
Hydraulic Tire Debeader Machine
The Hydraulic Tire Debeader Machine is professional recycling equipment engineered to fully separate steel bead wire from scrap tires. It precisely cuts tire bead rubber and extracts intact undamaged steel wire loops. Clean recovered steel wire gains higher resale value, while separated rubber materials proceed to subsequent crushing and granulation procedures. It acts as core pre-processing equipment for waste tire recycling factories, rubber powder production lines and steel scrap recovery workshops.
Working Principle
Fitted with a stable hydraulic drive system, the machine firmly clamps tire beads via customized fixtures. Controlled hydraulic cutting components fully strip rubber from bead rings, then extract continuous complete steel wire loops without bending or fracture. The entire separation process keeps steel wire intact to maximize profit from downstream scrap steel sales.
Technical Parameter
| Parameter | Specification |
|---|---|
| Core Function | Separate tire bead rubber and steel wire to obtain unbroken whole steel loops |
| Processing Capacity | 40 pieces per hour |
| Total Power | 3 KW |
| Motor Rotating Speed | 1440 RPM |
| Adjustable Cutting Range | 20 – 120 mm rubber bead output size |
| Machine Net Weight | 250 kg |
| Overall Dimension L×W×H | 1200 × 1570 × 1600 mm |
Advantages
- Whole Steel Wire Recovery for Higher Profit High-purity separation design fully peels rubber from bead rings, producing intact steel loops with no fracture or deformation. Clean steel scrap earns a higher market resale value compared to fragmented wire.
- Fully Adjustable Cutting Size for Wide Compatibility Cutting angle and bead cutting range from 20mm to 120mm are freely adjustable. The machine fits passenger tires, truck tires and industrial waste tires of all sizes, delivering strong adaptability for mixed tire recycling work.
- Ultra Low Energy Consumption to Reduce Running Costs Total power consumption stands at only 3 KW, far lower than competing bead wire separators on the market. The compact build cuts daily electricity costs during long-duration continuous production.
- Heavy-duty Stable Frame with Minimal Maintenance Thickened steel frame reduces operational vibration to support 24-hour consistent running. Simplified transmission structure contains few wear-prone parts, and blades can be replaced rapidly to shorten maintenance downtime and spare part expenditure.
- High Processing Output with Small Floor Footprint The machine handles 40 tires each hour while weighing just 250 kg. Its space-saving layout suits small independent recycling workshops and large centralized tire processing factories equally well.
| Feature | Core Customer Benefit |
|---|---|
| Whole intact steel wire recovery | Raise scrap steel selling price and boost recycling profit |
| 20–120mm adjustable cutting size | Compatible with all mainstream waste tire specifications |
| 3KW low total power input | Cut daily electricity operation expenses |
| 250kg compact heavy steel frame | Save workshop floor space and sustain stable long-hour operation |
| Fast blade replacement and limited spare parts | Reduce maintenance time and after-sales expenditure |
Application
- Waste Tire Recycling and Disposal Factory Brief introduction: Core pre-treatment station ahead of tire shredding procedures. Steel wire removal prevents accelerated wear on downstream shredder blades.
- Crumb Rubber and Rubber Powder Production Line Brief introduction: Isolate bead steel wire to secure pure rubber raw materials for fine rubber granule manufacturing.
- Scrap Steel Wire Recovery Processing Plant Brief introduction: Recover complete steel loops for steel smelting and secondary metal recycling, lifting overall metal recovery efficiency.
- Tire Shredding Pre-treatment Station Brief introduction: Auxiliary front-end equipment for full waste tire recycling lines to realize automatic rubber and steel sorting.
FAQ
Q1: What categories of waste tires can this hydraulic debeader machine process? A: It works with most standard waste tires including passenger vehicle tires, light truck tires, heavy truck tires and partial industrial tires. The adjustable cutting range accommodates all common bead sizes.
Q2: What is the hourly processing capacity of this machine? A: The standard stable continuous operation capacity reaches 40 tires per hour.
Q3: Will the extracted steel wire suffer breakage or deformation? A: No. The hydraulic clamping separation mechanism extracts full circular steel wire without fracture or bending, generating high-value whole steel scrap.
Q4: What power consumption does the tire debeader machine require? A: The total motor power input is only 3 KW, delivering energy-saving performance for all-day daily production.
Q5: Can users adjust the cutting size, and what range is available? A: The rubber bead cutting output size supports free adjustment between 20mm and 120mm.
Q6: Does blade replacement require complex operations? A: The blade replacement structure adopts a simplified design. Operators can complete blade swapping within 10 minutes without specialized tools.
Q7: Does the machine demand complicated daily maintenance routines? A: It uses a simplified transmission system with few vulnerable components. Only regular lubrication and blade inspection are required for routine maintenance.
Q8: Can the machine operate as a standalone unit, or must it connect to a full recycling production line? A: Two operation modes are supported. It runs independently for small workshops, or connects with tire shredders and rubber granulators to build a complete waste tire recycling production line.
