Tire Recycling Production Line – 5-60 t/h Waste Tire Shredder

Tire Recycling Production Line – Complete Waste Tire Processing System

The SY Series Tire Recycling Production Line is a complete waste tire processing system designed for shredding and recycling scrap tires, rubber pipes, and various rubber products. With a power range of 15 to 160 kW and capacity from 5 to 60 tons per hour, this tire shredding machine is the ideal solution for waste rubber recycling facilities, tire recycling plants, and environmental protection projects.

The production line includes hook debeader, separator, rubber crusher, and tire shredder – providing a complete solution from waste tire processing to rubber granule production. The equipment can be customized according to final particle size requirements, making it suitable for various recycling applications including rubber powder production, tire-derived fuel (TDF), and rubber granule manufacturing.

Basic Product Information

System Components 

Working Principle

The complete tire recycling production line operates through a systematic multi-stage process. Waste tires first enter the hook debeader, which extracts the thick steel bead wire to prevent damage to downstream shredding equipment. The debeaded tires then pass through the primary shredder for rough size reduction. The shredded material moves to the magnetic separator and rubber-steel wire separator for complete metal removal. Finally, the fine crusher reduces rubber to the desired particle size, producing high-purity rubber granules or powder for various applications.

Product Features

1. Heavy-Duty Rotary Knife
High crushing efficiency with knives made of alloy steel, sturdy and durable with long service life.

2. PLC Automatic Control
Adopting microcomputer (PLC) automatic control with start, stop, reverse, and overload automatic reverse functions for safe and reliable operation.

3. Low Speed, High Torque
Equipment features low rotating speed, high torque, low noise, and dust emission meeting environmental standards.

4. Easy Adjustment & Low Maintenance
Simple adjustment procedures, low maintenance cost, and economic durability for long-term operation.

5. Multiple Blade Thickness Options
Blade thickness available in 15mm, 20mm, 40mm, 50mm, 75mm, and 100mm. Select the blade according to the required particle size after crushing.

6. Versatile Application
Suitable for waste tires, rubber pipes, and various scrap rubber products.

Technical Parameters (SY Series Tire Shredder)

Blade Selection Guide

Select the blade according to the particle size required after crushing.

Process Flowchart

WASTE TIRE
     │
     ▼
HOOK DEBEADER
(Extracts thick steel wire from tire bead)
     │
     ▼
PRIMARY SHREDDER
(Rough cutting into large pieces)
     │
     ▼
MAGNETIC SEPARATOR
(Separates steel wire from rubber)
     │
     ▼
FINE SHREDDER
(Secondary grinding to required particle size)
     │
     ▼
RUBBER GRANULES / POWDER
(Final product for renewable rubber products)

Applications

• Waste Tire Recycling – Processing scrap tires into rubber granules and powder

• Rubber Pipe Recycling – Shredding rubber pipes and hoses

• Scrap Rubber Products – Processing various rubber waste materials

• Tire-Derived Fuel (TDF) – Producing fuel from waste tires

• Rubber Granule Production – Manufacturing recycled rubber for new products

• Environmental Protection – Reducing landfill waste through recycling

Advantages

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