Counterflow Feed Cooler – 3-20t/h for Feed Pellet Cooling
Type: Countercurrent Pellet Cooling Equipment
Processing Capacity: 3 – 20 t/h
Matched Power: 0.75 – 1.5 kW
Cooling Effect: Final pellet temperature ≤ Ambient temperature +3°C ~ +5°C
Application: Livestock feed, poultry feed, aquatic feed, young animal feed, and expanded pellet materials
The SYLN Series Counterflow Cooler is professional, high-efficiency cooling equipment specially designed for high-temperature, high-humidity feed pellets after extrusion and granulation. Employing mature countercurrent cooling technology, it solves common problems of pellet cracking, uneven cooling, high material residue, and poor storage performance found in traditional cooling equipment. With low power consumption, high automation, and stable operation, it is an essential core component for standardized, high-quality feed production lines.
Working Principle
Unlike traditional straight-line air cooling, the SKLN Series utilizes countercurrent heat exchange technology:
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Cold air flows upward through the cooling bin
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Hot feed pellets fall downward by gravity
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Full, gradual heat and moisture exchange occurs
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No direct quenching of high-temperature pellets by cold air
This advanced principle prevents pellet surface cracking, peeling, and deformation, ensuring smooth, complete pellet appearance.
Core Product Features
1. Advanced Countercurrent Cooling – No Pellet Cracking
Countercurrent heat exchange technology avoids sudden temperature shock to hot pellets, thoroughly preventing surface cracking, peeling, and deformation while ensuring smooth, complete pellet appearance and structural integrity.
2. Uniform Material Spreading – Consistent Cooling Effect
Equipped with a new rotary spreading device that evenly scatters materials in the cooling bin, forming a uniform-thickness material layer. Eliminates dead cooling angles, ensuring every pellet achieves consistent cooling and dehumidification.
3. Octagonal Bin Design – Ultra-Low Material Residue
Optimized octagonal integral structure effectively reduces material sticking and dead corners compared to traditional square bins. Streamlined bin design enables smooth material discharge, minimizing residual materials and preventing cross-contamination between batches.
4. Stable Slide Valve Discharge Mechanism
Slide valve type reciprocating linear driving structure ensures stable, reliable operation with low failure rate. Precise discharge stroke controls uniform feeding and discharging speed, reducing bottom material residue and improving continuous production efficiency.
5. Excellent Cooling & Fresh-Keeping – Long Storage Life
After countercurrent cooling, finished pellet temperature is stably controlled within ambient +3°C to +5°C, with moisture reduced to standard storage range. Effectively inhibits mold growth and fat oxidation, greatly extending feed shelf life and maintaining palatability.
6. High Automation & Energy Saving
Intelligent automatic material level control system adjusts air volume and discharging speed according to material feed volume, enabling unattended automatic operation. Low overall power consumption reduces long-term production costs.
Technical Specifications
| Model | Processing Capacity (t/h) | Matched Power (kW) | Cooling Effect |
|---|---|---|---|
| SYLN -20 | 3 – 20 | 0.75 – 1.5 | ≤ Ambient +3~5°C |
Application
| Application | Description |
|---|---|
| Livestock Feed | Cattle, pig, and sheep feed pellets |
| Poultry Feed | Broiler, layer, and breeder pellets |
| Aquatic Feed | Fish, shrimp, and crab feed pellets |
| Young Animal Feed | Starter and nursery feed formulations |
| Expanded Pellets | Extruded and expanded feed materials |
Key Advantages
| Feature | Benefit |
|---|---|
| Countercurrent cooling | Prevents pellet cracking, ensures integrity |
| Rotary spreading device | Uniform cooling, no dead angles |
| Octagonal bin design | Ultra-low material residue |
| Slide valve discharge | Stable operation, low failure rate |
| Auto level control | Unattended operation, energy saving |
| Temperature control | Ambient +3~5°C, extended shelf life |
| 3–20 t/h capacity | Medium to large-scale production |